Redler Technologies

Redler Technologies · Rayon motor drive family

Motor Drivers User Manual

How to choose, connect, configure and calibrate a Rayon digital servo drive, how its current, speed and position loops work, and how its protections, brake logic and auxiliary features behave. For engineers integrating the drive into a motion system.

Document PN
RRUSM000011
Revision
1.4
Updated
Product family
Motor Controllers
  • 20 kHzCurrent loop & PWM
  • 4 kHzSpeed loop
  • 2 kHzPosition loop
  • 7Feedback interfaces
  • 5Drive modes

Applies to

Document control

Revision history

Rev.DescriptionDatePreparedApproved
1.0Initial release.01/01/2019Shlomi D.Michal M.
1.1Changed document format.29/01/2020Shlomi D.Michal M.
1.2Changed document format and updated the motor brake sections.26/05/2021Ofer M.Michal M.
1.3Added the motor enable/disable driver process. Updated the driver failures and motor brake sections.10/02/2024Andrei M.—
1.4Document digitized into an interactive web manual and verified against the current firmware. Start-up routine added as a feature.28/09/2026Alon M.Almog M.

Before you start

Introduction

This manual explains how to get a Redler Rayon motor drive working with your motor, from choosing a drive to its first controlled motion, and how the drive behaves once it is running. Follow it in order when commissioning a new axis, or jump to any section when you need a specific answer.

Not covered here: the communication protocol, which is in the Serial Communication User Manual (RRUSM000013), and product-specific ratings and pin-outs, which are in each product's datasheet and electrical ICD.

Contents of the full manual

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Document control

  • Revision history

Before you start

  • Introduction
  • Safety
  • Terms & units

Drive options

  • Product overview
  • Motor types & commutation
  • Feedback devices
  • Motor × feedback matrix
  • Product family
  • Communication & I/O

Installation

  • System connection
  • Power supply & cabling

Setup & calibration

  • Setup workflow
  • 1 Motor data
  • 2 Current limits
  • 3 Feedback & commutation
  • 4 Motion limits & profiles
  • 5 Calibration
  • 6 Saving the setup
  • Worked example
  • First motion

Control loops

  • Loop architecture
  • Drive modes
  • Current loop (FOC)
  • Speed loop
  • Position loop
  • PI implementation
  • Command sources
  • Current limit & overdrive
  • Filters

Design considerations

  • Regeneration & inertia
  • Thermal & power sizing

Driver features

  • Enable, stop & brake
  • Start-up routine DEV
  • Protections & faults
  • Homing
  • Position limits
  • Digital inputs
  • Analog command
  • Signal generator & Bode
  • Signal monitoring
  • Communication watchdog
  • Temperature sensing
  • Firmware & parameter files

Appendix

  • Fault reference
  • Warning reference